Discrete Automation Market Size, Share and Drivers Report 2025


The Business Research Company’s 2026 market reports introduce new features such as market attractiveness scoring and analysis, total addressable market analysis, company scoring matrix, interactive excel data dashboard, improved supply chain analysis, upcoming startups in the market, and overview of key products, all designed to enhance the depth, usability, and strategic value of the insights provided.

What Is the Growth Potential of the Disease Management Apps Market in the Next Decade?
The discrete automation market size has grown strongly in recent years. It will grow from $6.35 billion in 2025 to $6.7 billion in 2026 at a compound annual growth rate (CAGR) of 5.4%. The growth in the historic period can be attributed to rising demand for automation in manufacturing, need for precision and efficiency, adoption of plc and dcs systems, expansion of automotive and aerospace industries, focus on quality control and production optimization.

The discrete automation market size is expected to see strong growth in the next few years. It will grow to $8.22 billion in 2030 at a compound annual growth rate (CAGR) of 5.2%. The growth in the forecast period can be attributed to increasing adoption of ai-powered automation, growth of smart factories, demand for iot-enabled process control, shift towards digital twins and simulation, expansion of food processing and packaging automation. Major trends in the forecast period include integration of predictive maintenance systems, real-time production monitoring and analytics, modular and scalable automation solutions, enhanced human-machine interface (hmi) adoption, cloud-based control and remote operations.

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Which Major Growth Factors Are Shaping the Discrete Automation Market?
The increasing demand for efficient manufacturing is expected to propel the growth of the discrete automation market going forward. Efficient manufacturing refers to the ability to produce goods with the lowest possible total cost while minimizing waste of materials, time, and energy and increasing the effectiveness and quality of the work done. Rising labor costs, fluctuating raw material prices, and escalating energy expenses compel manufacturers to seek methods for process optimization and cost reduction, thereby driving the pursuit of efficient manufacturing practices. Discrete automation technologies, including robotics, PLCs (programmable logic controllers), and conveyor systems, streamline production processes by enabling automated assembly lines to operate continuously at consistent speeds, thus enhancing productivity and reducing cycle times. For instance, in July 2024, according to the Office for National Statistics (ONS), a UK-based government agency, in May 2024, monthly production output increased by 0.2%, with growth observed in 7 of the 13 sub-sectors. Therefore, the increasing demand for efficient manufacturing is driving the growth of the discrete automation market.

What Are the Key Segments in the Discrete Automation Market?
The discrete automation market covered in this report is segmented –

1) By Type: Product Lifecycle Management (PLM), Manufacturing Execution System (MES), Programmable Logic Controllers (PLC), Distributed Control System (DCS), Other Types
2) By Component: Solutions, Services
3) By Application: Packaging, Automotive, Textile, Aerospace And Defense, Other Applications

Subsegments:
1) By Product Lifecycle Management (PLM): Product Data Management (PDM), Product Design And Development, Change Management, Collaboration Tools
2) By Manufacturing Execution System (MES): Production Monitoring, Process Control, Quality Management, Inventory Management, Scheduling And Dispatching
3) By Programmable Logic Controllers (PLC): Modular PLC, Compact PLC, Rack-Mounted PLC
4) By Distributed Control System (DCS): Process Control Systems, Supervisory Control Systems, Integrated Control Systems
5) By Other Types: Human-Machine Interface (HMI), Supervisory Control And Data Acquisition (SCADA), Industrial Robots, Motion Control Systems


What Are the Most Prominent Trends Impacting the Discrete Automation Market?
Major companies operating in the discrete automation market are increasing their focus on developing advanced solutions, such as life cycle assessment (LCA) automation, to gain a competitive edge in the market. LCA automation refers to a technology that offers a comprehensive solution for discrete manufacturing, integrating advanced automation technologies to streamline production processes, optimize efficiency, and enhance overall productivity. For instance, in March 2023, Sphera Solutions Inc., a US-based software company, launched the latest advancement in LCA automation, revolutionizing product sustainability practices in discrete manufacturing. With Sphera's new solution, conducting enterprise-wide LCA analyses will transition from months to mere minutes, drastically improving efficiency. By automatically importing primary product data from the Bill of Materials (BOM) and swiftly calculating emissions, this iteration empowers discrete manufacturers to conduct reliable LCAs at scale across their entire product range within condensed timeframes. The ultimate aim of LCA Automation is to enable businesses, particularly those dealing with intricate products, to systematically reduce greenhouse gas (GHG) emissions throughout the production process, aligning with sustainability objectives.

Which Major Companies Are Operating in the Discrete Automation Market?
Major companies operating in the discrete automation market are Hitachi Ltd.; Siemens AG; Mitsubishi Electric Corporation; Honeywell International Inc.; ABB Ltd.; Invensys plc; Toshiba Corporation; Eaton Corporation plc; Emerson Electric Co.; ANDRITZ GROUP; Rockwell Automation Inc.; Omron Corporation; Valmet Oyj; Azbil Corporation; Ingeteam; Chongqing Chuanyi Automation Co. Ltd.; HollySys Automation Technologies; Nanjing Sciyon Automation Group Co. Ltd.; ShanghAI Automation Instrumentation Co. Ltd.; Yokogawa Electric Corporation; SUPCON Technology Co. Ltd.; ShanghAI Xin Hua Control Technology Co. Ltd.; Nanjing Delto Technology.

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How Does Discrete Automation Market Growth Vary Across Major Regions?
Asia-Pacific was the largest region in the discrete automation market in 2025. North America is expected to be the fastest-growing region in the forecast period. The regions covered in the discrete automation market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

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